Pump system assessment and optimization

Pump and system curves for the whole network, so pump selection, energy use and reliability are judged where they are decided: at the system level.

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Pressure gauges on plant piping

A pump runs where the system puts it

A pump operates where its curve crosses the system curve. A high-efficiency pump still wastes energy and wears quickly if the piping, valves and controls push it away from its best efficiency point.

  • Discharge valves held partly closed to keep a pump on its curve
  • Repeat seal or bearing failures on the same units
  • Pumping energy rising with no change in demand
  • A replacement pump, impeller trim or VFD under consideration

What the assessment covers

Led by a Hydraulic Institute certified Pump System Assessment Professional, with the system modeled rather than estimated.

  • Operating points

    Pump and system curves for each operating case, including parallel and series pump combinations.

  • Equipment selection

    Pump sizing support with the pump and the system sized together, not one after the other.

  • Energy and life-cycle cost

    Pressure losses and pumping energy traced to where they occur, and options compared on life-cycle cost.

  • Changes and upgrades

    Impeller trims, variable-speed drives and piping changes tested on the model before a purchase order.

Industrial control panel with switches and dials
Engineer reviewing data on several monitors

Published on pump systems

The methods behind this service have been set out in the trade press, including these articles by our Principal Consultant.

Replacing a pump soon?

Check the system curve first. The right replacement depends on where the system will actually run it, not only on the nameplate of the pump coming out.

Further reading: Going Beyond Efficiency Standards, Part 1, Modern Pumping Today, June 2020

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Pump system questions

Pump System Assessment Professional, a certification from the Hydraulic Institute for assessing pumping systems for energy use and reliability. Our Principal Consultant has held it since July 2024.

A pump can only run where its curve meets the system curve. Swapping in a more efficient pump changes little if the piping and controls keep pushing it away from its best efficiency point, so the pump, piping, valves and controls are assessed together.

Sometimes. Whether a VFD, an impeller trim or a piping change is the better answer depends on the shape of the system curve, in particular how much of the head is static, which is what the model shows.

Pump curves and nameplate data, a sketch or drawing of the piping, and whatever operating readings exist, such as suction and discharge pressures, flows and motor power. Missing readings can be added to the scope as a short field measurement plan.

Have pump curves and a few operating readings? That is enough to start the conversation.

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